Know exactly what your plant floor is doing. Right now.
GeniPulse connects your machines, operators, and ERP into one live picture — production, downtime, scrap, and quality streaming in real time to any screen, from the plant floor to the front office.
Everything the plant floor produces,
turned into answers.
One platform from the sensor on the machine to the report on your desk.
Live machine monitoring
Sensor-level visibility on every line. See which machines are running, at what speed, on which order — updated second by second, not shift by shift.
Downtime that explains itself
Every stop is captured automatically and tagged with a reason by the operator. Drill from plant → department → machine → operator → shift → cause, and export it in one click.
Scrap, attributed
Waste is measured at the sensor and attributed to the exact roll, order, and machine that produced it — so scrap conversations start from facts, not estimates.
Operator interface, tablet-first
Operators sign in, see their live work order, log stop reasons, and complete quality checkpoints — all from a rugged tablet at the machine. No keyboard, no back office.
Quality checkpoints, enforced
QC prompts fire at the right moment in every run — setup complete, roll end, order end — and nothing slips through unrecorded. Auditable, timestamped, per operator.
AI insights on your data
Ask questions in plain English — "which machine lost the most time to changeovers last week?" — and get answers grounded in your live production data.
From sensors to insight in three steps.
Connect
Lightweight sensors go on your machines, and GeniPulse syncs continuously with the ERP and production systems you already run. No rip-and-replace.
Capture
Machines stream speed, footage, and stop events. Operators add the human context — reasons, quality checks, sign-ins — right at the line on a tablet.
See & act
Supervisors watch the floor live. Managers get downtime, scrap, and utilization reports. Alerts fire the moment something needs attention.
Stop guessing where the hours went.
GeniPulse separates machine time from people time. Automatic stop detection, operator-entered reasons and sub-reasons, shift and schedule awareness — so a "down machine" over an unmanned weekend never gets confused with a real problem on a manned shift.
- Per-operator, per-day, per-shift, per-reason drill-down
- Timecard integration ties downtime to who was actually clocked in
- One-click CSV and PDF exports for morning meetings
Ask your plant a question. Get a real answer.
The GeniPulse AI agent sits on top of your production data — orders, rolls, events, downtime, scrap — and answers in seconds what used to take an analyst an afternoon. Role-gated, read-only, and always grounded in your numbers.
- Natural-language questions over live production data
- Role-based access — operators, supervisors, and admins each see what they should
- Proactive email alerts when data flow or machines misbehave
Enterprise plumbing, without the enterprise project.
ERP integration
Continuous two-way sync with your existing ERP and scheduling systems.
Role-based access
Operators, supervisors, and admins — each role sees exactly what it needs.
Multi-plant, multi-tenant
One platform across facilities, with per-plant configuration and features.
Timecard integration
Connects to workforce systems so labor and machine data finally line up.
Self-monitoring
Built-in watchdogs email you if a data feed stalls — before it becomes a gap.
Any screen
Installable web app — plant-floor tablets, office desktops, and phones alike.
See your plant floor live — on your data.
We'll walk you through GeniPulse on a real production line and scope what a rollout looks like for your facility.
Request a demoLet's talk about your floor.
Tell us a little about your operation — how many lines, what you run, and what you wish you could see. We'll get back to you within one business day.